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Cast-Factory production line

Factory Production Line

Raw Materials

100% Virgin

100% Virgin

Methyl Methacrylate ( MMA) From Mitsubishi, LG, Chimei, Lucite.

        100% Virgin

Methyl Methacrylate ( MMA) From Mitsubishi, LG, Chimei, Lucite.

Quality assurance

High-quality raw materials to ensure product quality.

Large inventory of raw materials

A large amount of raw material is stored to ensure production stability and product availability

1.Polymerization
MMA Pre-Polymerization

MMA Pre-Polymerization

The raw material MMA is pumped into a high tank and filtered through a filter cloth into a closed reactor.
2.Cooling
Raw material cooling

Raw material cooling

When the viscosity of the raw material reaches the specified value, it is put into a cooling kettle for cooling.
3. Measure
Measure

Measure

The amount of raw material injected is set according to the weight of the individual item on the order and injected into the mold.
4.Material mixing
Material mixing

Material mixing

Pigment additives and a small amount of initiator are added for pigment blending.
5.Defoaming
Vacuum Pumping

Vacuum Pumping

Transfer the raw material into a vacuum barrel to remove the air mixed during the mixing process.
6.Mold shaping
Mold Shaping

Mold Shaping

Fix the mold that has been injected with raw materials with a fixing clip, and adjust the thickness to make it meet the product requirements.
6.LT Polymerization
LT Polymerization

LT Polymerization

The mold holder is transferred to a constant temperature water pool to solidify the raw materials in the mold.
8.Drying And Setting
HT Drying And Setting

HT Drying And Setting

The whole frame of the product is transferred to the high temperature room for drying and setting.
9.Testing
Testing

Testing

Through visual inspection and sampling ultrasonic thickness testing, Rocky hardness tester hardness testing, to determine whether the product is qualified.
10.Cut Packaging
Cut Packaging

Cut Packaging

The qualified products are surface protected by applying kraft paper or PE film. And choose whether to cut according to customer needs.
11.Comprehensive testing
Comprehensive testing

Comprehensive testing

The packaged products are checked for safety and completeness, and then accepted and affixed by the warehouse and put into storage.
12. Storage
Storage

Storage

Organize the finished products into storage.